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From metal to membrane- low slope roof replacement - Lyons Contracting

From metal to membrane- low slope roof replacement

This is standing seam tin roof, probably around 40 years old.  During high winds the eave edge of the roof was peeled back and flipped over on itself; the owner did his best to push it back and laid bricks across it to hold it down. When the panels flipped over it split the metal along the seams, there was really no repair option, the roof needed to be replaced.

The majority of the roof is a charcoal asphalt shingle, this area was the only one with metal. This portion of the roof has a very low slope, too low to replace the metal roof with shingles. This area is also invisible from the ground so there really wasn’t any reason to install another metal roof. My client chose TPO membrane, TPO is a bright white material that will perform perfectly in this application.

The pictures below will take you step by step through the job, click on any to enlarge.

wind damaged metal roof

We removed all of the old metal roofing and found that the roof decking was all in great shape. The panels you see being laid out is 1″ thick polyisocyanurate rigid insulation board; it has two functions, first it protects the roofing membrane from the rough bumpy roof deck and it also provides good R-value.

polyisocyanurate insulation board

We fastened the insulation board with plates and screws, the round silver plates act almost like washers, giving more surface area for the center screw to clamp the insulation tightly to the roof.

fastening iso board
insulation being fastened to the roof deck

TPO membrane comes in a variety of widths to suit most common applications. To keep seams to a minimum we chose a 10′ x 100′ roll of TPO; it is secured to the roof with screw and seam plates; these are smaller than the insulation plates but perform the exact same function.

TPO roofing
TPO membrane being fastened to the roof

The second course of TPO is installed  and the overlap is welded with a hot air welder; once welded the seam is as strong as the field of the membrane. This seam requires no glue, no caulk or sealant and no maintenance.

single seam in TPO roof
The one and only seam in the roof

The edges of the roof are secured with drip edge, it’s an L shaped piece of painted aluminum that waterproofs the roof edge and secures the membrane at the perimeter. You can also see a TPO pipe flashing installed and welded to the membrane.

Drip edge and TPO pipe flashing
TPO pipe boot and drip edge

After the drip edge is installed we cover the fasteners with white TPO cover flashing. This entire roof system is designed to overlap and enclose all exposed fasteners, this will make a roof virtually maintenance free.

IMG_4007

We use matching shingle ridge caps at the peak of the roof, this will look perfect from the street.

IMG_3999

All done; this roof will provide good service for a least 20 years with minimal maintenance from the owner. The bright white membrane surface and insulation board will also keep the upper floor cooler in the summer and a little bit warmer in the winter.

TPO roof

TPO roof
completed TPO roof

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